VANS AIRCRAFT

EXPERIMENTAL

   RV-7A    

  Fuselage Buildup

 

 

 

 

 

05-21-04    Drilled and punched holes for both Step-ups.

05-23-04    Fitted Firewall recess and Rudder Pedal support.

05-24-04    Installed Firewall Recess and painted Step-ups.

06-12-04    Fabbed HS mount shims, VS/Elevator stop, rear tie down and front VS mount.

06-13-04    Installed right Main Gear Mount (Weldment).

06-16-04    Attempted install of left Main Gear Mount (Weldment).

06-28-04    Installed the new left Main Gear Mount, Rudder Cable Fairlets and Seat backs.

07-01-04    Started construction of the Roll Bar.

07-04-04    Mounting and trimming and fitting of Roll Bar.

07-12-04    Final fit of Roll Bar and riveting of aft skin to locate forward holes in Roll Bar.

07-13-04    Drilled, countersunk forward holes in Roll Bar and dimpled skin for 8-32 screws.

07-14-04    Installed Brake hose bracket and removed Seat back cross brace.

07-20-04    Installed HS and built Elevator pushrod and bellcrank.

07-22-04    Made Delrin Rudder stop and dimensions are here.

08-18-04    Fabricated inspection plate/vertical stab cover.

08-26-04    Fitted upper and lower Empennage fairing and installed platenuts.

08-29-04    Fabricated and fitted ELT and its antenna. Assembled front wheel.

09-21-04    Finished upper HS fairing, ran wiring for tail section and mounted Strobe Power Supply.

09-22-04    Riveted rearmost former of Fuselage.

10-02-04    Made access plate for Strobe Power Supply.

10-17-04    Painted the interior and finished both access panels in the Baggage compartment floor.

10-22-04    Final assembly on the Roll Bar, right Baggage floor panel to the Fuselage.

10-25-04    Install Flap Motor, canopy latch.

10-31-04    Final assembly of Flap Motor and wiring.

11-01-04    Fitted Canopy Latch and linkage.

11-03-04    Final installation of Canopy Latch and linkage.

11-11-04    Rudder pedal assembly.

11-14-04    Spar channel covers installed.

12-04-04    Fuel valve, pump, gascolator and tank vents installed.

12-08-04    Replaced Brake lines with #3 steel braid.

12-12-04    Installed vent inlets.

12-18-04    Worked on the sub panel ribs and seal flange.

12-20-04    Mounted the instrument panel and associated parts.

01-11-05    Completed new Sub-panels and primed assembly.

01-12-05    Began forward Canopy frame and hinge blocks.

02-04-04    Jettison release mechanism.

02-05-05    Canopy frame splice plates and wedges.

02-13-05    Cut the Canopy along molding lines and fitted to Fuselage.

02-14-05    Final drilled the Canopy side rails to the forward frame and cut Canopy in half.

02-19-05    Drilled rear window and trimmed Canopy. Fabbed left rail skin and trimmed ears.

02-20-05    Match drilled side skins and trimmed ears to match.

02-22-05    Fitted the Canopy Frame reinforcements.

02-27-05    Primed Canopy Frame and associated parts.  Riveted Sub Panel assembly into place.

03-01-05    Riveted forward Canopy Skin to frame along with right Support Bracing.

03-05-05    Painted Canopy Frame in preparation to permanently install Bubble.

03-06-05    Drilled Plexi, Canopy Frame and skins to accommodate 6-32 screws.  Installed Vans TSB for Rollbar Channel attach.

03-26-05    Installed rear Gas Strut mounts.

03-27-05    Installed Canopy Glass and filled forward edge to skin.

03-29-05    Added Epoxy, Flock and Bead filler to form the filet.

03-30-05    Jim Andrews came to school me on laying up glass to my filet.

03-31-05    Removed peel ply from glass and shaped glass.

04-01-05    Added bead filler to created shape.

04-12-05    Painted preliminary coat.

04-13-05    Painted final coat and clear coat.

05-28-05    Added plate nuts for Starter Solenoid and Power Solenoid.

07-16-05    Deburred center flooring section cover and added platenuts.

 

Back Home Next