04-07-06

 

 

Installed the Spark Plug wire insulators.

 

 

 

 

 

 

I filled this area with Super Fill to flatten it out a bit and then re-sprayed with some gray paint.

 

 

I also filled a few other areas and sprayed them too.  Shown here is after I had applied mold release and a layer of PVA sprayed on my part.

 

 

I then mixed up my PMT&W Epoxy Surfacer and applied one layer to my part.

 

 

 

 

 

 

After this layer had hardened somewhat I then applied another layer for full coverage.

 

 

After the second coat of Surfacer had set a bit, I began to lay up my fiberglass layers.  I used BID around the inlet ramps and then mat on the rest.

 

 

 

 

 

 

The next morning I separated the part from my newly formed mold.  The PVA (purple tinted stuff) transferred to the molded part and easily washes off

with water.

 

 

 

 

 

 

I then trimmed it to match the old part.

 

I will sand the new mold a bit smoother, wash the PVA off and fill a few areas where I think need attention.

 

 

 

 

 

 

 

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